Australian Kawasaki Riders Forum - kawariders.com.au  

Go Back   Australian Kawasaki Riders Forum > The Workshop > General Tech

Reply
 
Thread Tools Display Modes
  #1  
Old 12-11-08, 07:25 PM
jateureka jateureka is offline
Senior Member
 
Join Date: Apr 2008
Location: 4118 Qld
Posts: 129
Default Adjustable reach clutch lever

The VN900 comes with an adjustable reach hydraulic brake lever but a non-adjustable reach cable clutch lever. I have modified my VN900 clutch lever to allow me to adjust the lever in closer to the bar.

There is a tab on the clutch lever that comes down to activate the safety lock-out switch. I drilled a hole through this tab that lines up with the alloy block holding the safety switch. [First you need to back-off the cable adjusters so you have plenty of slack in the clutch cable.] I then tapped a thread and fitted a small allen screw with a nut and adjusted it so that it brought the clutch lever in to the bar about the same amount as having the brake lever on notch #4. A bit of lock-tight on the nut should stop things from vibrating loose. Then adjust the cable adjusters to take up the slack.
Attached Thumbnails
Click image for larger version

Name:	PIC_0019.JPG
Views:	119
Size:	38.7 KB
ID:	5725  Click image for larger version

Name:	PIC_0020.JPG
Views:	115
Size:	38.5 KB
ID:	5726  
__________________
Candy lime green VN900 Custom - AKA The Voluptuous Vanessa

Last edited by jateureka; 14-11-08 at 01:51 PM. Reason: added note regards cable adjusters
Reply With Quote
  #2  
Old 12-11-08, 07:31 PM
Tasvulcan
Guest
 
Posts: n/a
Default

Won't that affect the adjustment of your clutch ?
Reply With Quote
  #3  
Old 12-11-08, 07:31 PM
steve07's Avatar
steve07 steve07 is offline
Senior Member
 
Join Date: May 2008
Location: Gold Coast Qld
Posts: 998
Default

Nice job, very clever.
Reply With Quote
  #4  
Old 12-11-08, 07:54 PM
Cruiserone
Guest
 
Posts: n/a
Default

SSSmmmaarrrt !! Good job....

Cheers
Reply With Quote
  #5  
Old 12-11-08, 08:48 PM
planezrx's Avatar
planezrx planezrx is offline
Senior Member
 
Join Date: Sep 2005
Location: Whitsundays
Posts: 859
Default

Quote:
Originally Posted by Tasvulcan View Post
Won't that affect the adjustment of your clutch ?
That will work IF there is enough adjustment in the clutch cable to allow it.

Cheers,
Pete

P.S. Nice easy fix. Wish I'd thought of that before I bought the Pazzo's for the wifes Hornet!
Reply With Quote
  #6  
Old 13-11-08, 12:48 PM
jateureka jateureka is offline
Senior Member
 
Join Date: Apr 2008
Location: 4118 Qld
Posts: 129
Default

Quote:
Originally Posted by Tasvulcan View Post
Won't that affect the adjustment of your clutch ?
You need to adjust the cable adjusters to compensate.
__________________
Candy lime green VN900 Custom - AKA The Voluptuous Vanessa
Reply With Quote
  #7  
Old 13-11-08, 12:53 PM
jateureka jateureka is offline
Senior Member
 
Join Date: Apr 2008
Location: 4118 Qld
Posts: 129
Default

Quote:
P.S. Nice easy fix. Wish I'd thought of that before I bought the Pazzo's for the wifes Hornet!
Yeah, I started looking at those too but nothing available for VN900, got this idea from a mountain bike!
__________________
Candy lime green VN900 Custom - AKA The Voluptuous Vanessa
Reply With Quote
  #8  
Old 13-11-08, 07:08 PM
Gosling1's Avatar
Gosling1 Gosling1 is offline
Senior Member
 
Join Date: Jun 2005
Location: Anarchy Road
Posts: 577
Default

thats a great idea !! Nice work. I love home-made fixes....

__________________

".......its that rat circus out there......I'm beginning to enjoy it........"
Reply With Quote
Reply

Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Forum Jump


All times are GMT +10. The time now is 08:45 PM.


Powered by vBulletin® Version 3.7.3
Copyright ©2000 - 2010, Jelsoft Enterprises Ltd.